JEFFER Engineering and Technology Co.,Ltd
JEFFER Engineering and Technology Co.,Ltd JEFFER Engineering Design Co.
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Refractory Materials Dual Fuel Industrial Glass Furnace Daily Capacity 150Ton
1. Brief Description
Glass melting is the most important process in glass production, it is a forming process where the batched materials form a qualified liquid evenly with no bubbles under high temperature heating.
Glass furnace is a melting device, which is the most necessary and important equipment for the glass industry.
The melting process is divided into five stages as following, each section has its inner connection, affecting each other. If one stage has imperfect performance, it will influence the next stage, and ultimately affect the quality of glass.
2. Technical Processing
2.1. Glass liquid forming
In this stage, the sinter will be melting and the silicate and SiO2 in sinter will change to flint glass liquid with a plenty of bubbles. However, its chemical components and character are not even.
2.2. Clearing
The glass liquid is continuously heated, and its viscosity is reduced with plenty of gaseous sundries released, which should eliminate the visible bubbles with the pool of liquid.
2.3. Homogenization
The glass liquid is kept at high temperature for a long time, the ripple eliminates by diffused function and homogenizes as a whole. The temperature of homogenization can be lower than the clearing stage.
| Description | Specification |
| Small scale furnace | Daily furnace capacity: below 50tons |
| Medium scale furnace | Daily furnace capacity: 50tons~150tons |
| Large scale furnace | Daily furnace capacity: 150tons plus |
3.2. Divided by Heating source
| Description | Specification |
| Fired furnace | The combustion fuel can be natural gas, heavy oil, diesel oil…… for this kind of furnace. |
| Electric furnace | Electricity is the fuel for this kind of furnace. |
| Fired-electric furnace | This kind of furnace is mainly using combustion fuel, electricity is used as a supplementary heating source. |
3. Heating Energy
We can supply different kinds of heating type furnace. Including:
4. Furnace Structure
It is the part which melts batched materials and Clearing and homogenizes glass liquid. In the upper space of the melting section is referred to as the flame space, the lower part is melting tank. The flame comes from the burner through the port, which feds in preheated air to increase the flame effiency.
The heated air and gas flow into the pre-combustion room for mixing via this access after they flow out of the regenerator. This is also an access for the flue gas to flow into the regenerator from the flame space.
Batched materials feed into the furnace through dog house, the heat is transferred via flame space to the glass liquid.
It is a part for cooling and homogenization of the glass liquid, which is also an access for glass liquid distribution.
A waste heat recovery device is designed for improving the flame temperature of furnace, which could heat the combustion air and gas by using the waste heat and then to increase the flame temperature and save energy.
A gas supply and waste gas exhaust system is designed to ensure the continues, regular and efficient operation of the furnace, which includes double deck reversal unit, air and gas flue channel, middle flue channel, blower, main flue channel and chimney.
4. Furnace melting technology system
The temperature must be strictly controlled, it affects the glass melting speed, glass liquid convection situation, glass forming condition, fuel combustion, furnace campaign, etc.
5. FAQ
Q: Who we are?
A: JEFFER Engineering and Technology Co., Ltd is a professional engineering company specialising in project design, engineering technology consulting, engineering, procurement, construction (EPC), and project operation management.
Q:Can you offer design service?
A: Yes, we could design full solution drawings as per your requirements.
Q: How can I get the price
A: For product line, please provide the detailed specfication of the production you want to product, then we will privode an economic plan for your reference. For engineering service, please provide your requirement, we will provide the detailed schedule and plan for your reference.